HP 5P_5MP_6P_6MP.pdf

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VXTECH

Te c hnical Instructions

Printers

OEM Info

Tools

1

HP Laserjet 5P, 5MP

HP Laserjet 6P, 6MP

Part Number: C3903A

Gram Load: 225 grams

Yield @ 5%: 4000 pgs

Pages/Min.: 6 ppm

Resolution: 600 dpi

Needle Nose Pliers

#1 Phillips Screwdriver

1/8” Flat Blade Screwdriver

Razor-type Cutter

Damp Cloth

Cotton Swabs

Anhydrous Isopropyl Alcohol

Vacuum or Compressed Air

SX Screws

5P Seal

5P Toner, 225 Grams

Conductive Grease

CORPORATE

LOS ANGELES

T

800 394.9900

818 316.0656

F

800 394.9910

818 313.9568

ATLANTA

T

877 676.4223

770 516.9488

F

877 337.7976

770 516.7794

Photo 1a

Step 1

Originally 5P cartridges are held together

with plastic clips, not screws. However, if

the cartridge has been remanufactured, it

may have up to seven screws (usually

Phillips head) on the outside that must

be removed. Some of these screws are

pointed out in photos #1a and #1b

(See Photo 1a and 1 b)

DALLAS

T

877 499.4989

972 840.4989

F

877 774.1750

972 840.1750

MIAMI

T

800 595.4297

305 594.3396

F

800 522.8640

305 594.3309

Photo 1b

NEW YORK

T

800 431.7884

631 345.0121

F

800 431.8812

631 345.0690

TORONTO

T

877 848.0818

905 712.9501

F

877 772.6773

905 712.9502

Photo 2

Step 2

Place the cartridge, top down, on the

work table with the drum up and the

drum gear to the right. With a small flat

blade screwdriver, release the first clip in

the square hole in the lower right corner

facing you.

(See Photo 2)

SYDNEY

T

02 9648.2630

F

02 9648.2635

Brand names and trademarks are the

properties of their respective holders

and are for descriptive use only.

Te chnical Resource Center:

Toll Free:

800 394.9900

Website:

www.futuregraphicsllc.com

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2

VX Technical Instructions

Photo 3

Step 3

Next, lightly rotate the cartridge clock-

wise, with the drum gear closer to you,

and pry loose the clip below the metal

drum shaft.

(See Photo 3)

Photo 4

Step 4

Pry the two halves apart slightly. Now

rotate the cartridge counterclockwise

back to its original position and pry loose

the four clips facing you, starting with the

one on the drum gear end. Avoid break-

ing the plastic cartridge clips by using two

small flat blade screwdrivers.

(See Photo 4)

Photo 5

Step 5

Rotate the cartridge counterclockwise

again until the drum gear is away from you

and pry loose the clip below the other

drum axle. Pry the two halves apart slight-

ly on this end, but be careful-toner may

spill out!

(See Photo 5)

Photo 6a

Step 6

Pull the drum cover all the way back.

(See Photo 6a)

Then flip it down so it tucks in between the

toner hopper and stays out of the way.

(See Photo 6b)

Photo 6b

Need trust-worthy, detailed Technical

Instructions for another engine?

V isit: www.futuregraphicsllc.com

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VX Technical Instructions

3

Photo 7

Step 7

Now, work your way around the cartridge,

carefully prying the two halves apart.

Separate the waste hopper from the toner

hopper. Toner will spill everywhere.

(See Photo 7)

Photo 8

Step 8

Remove the toner mixing drive gear and

PCR from the toner hopper and set them

aside. Dump the toner out and clean

thoroughly with a vacuum or com-

pressed air.

(See Photo 8)

Photo 9

Step 9

The cartridge must be sealed before

toner can be installed. Remove the fill

plug and clean the surface to be sealed

with cotton swabs and alcohol.

(See Photo 9)

Photo 10

Step 10

Remove the non-stick backing from the

adhesive seal and lay in place with the tail

away from the plug end.

(See Photo10)

Photo 11

Step 11

Fill with toner using a funnel cap bottle

and re-install the plug in the toner hop-

per.

(See Photo11)

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

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4

VX Technical Instructions

Photo 12

Step 12

Re-install the toner mixer drive gear.

Clean the PCR with a damp cloth (or Nu-

Finish if preferred) and allow to dry. Clean

the PCR saddles with a cotton swab and

alcohol and re-install the PCR.

Set the

toner hopper aside until step 25.

(See Photo 12)

Photo 13

Step 13

Using your #1 Phillips screwdriver,

remove the two screws holding the wiper

blade to the waste hopper, then remove

the wiper blade.

(See Photo 13)

Photo 14

Step 14

Thread SX screw into the drum axle on

the gear end. Grip the screw head tightly

with needle nose pliers and pull it out

using a side-to-side motion.

(See Photo 14)

Photo 15

Step 15

Rotate the waste hopper end-for-end and

grasp the other drum axle at the notches

provided. Pull the axle straight out.

(See Photo 15)

Photo 16

Step 16

Remove the drum, wrap it in protective

cloth or paper, and set it aside until step

22.

(See Photo 16)

Need trust-worthy, detailed Technical

Instructions for another engine?

V isit: www.futuregraphicsllc.com

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VX Technical Instructions

5

Photo 17

Step 17

Pry off the large white side plate. Lift off

the metal mag roller contact plate, clean

off the old conductive grease, and replace

with new conductive grease (or leave

dry).

(See Photo 17)

Photo 18a

Step 18

Pry the small white side plate off the

other end.

(See Photo 18a)

Push down and forward on the black mag

roller guide plate latch.

(See Photo 18b)

Push the mag roller forward and lift out.

Clean with isopropyl alcohol or commer-

cial mag roller cleaner. Clean the doctor

blade with isopropyl alcohol.

Photo 18b

Step 19

(Optional, but not recommended) If you

want to remove the doctor blade to clean

it, cut the foam seals and remove the

Phillips head screws. Lift the doctor blade

out, clean and re-install. Removing the

doctor blade for cleaning is not a good

enough reason to cut the seals. If it is nec-

essary to replace the doctor blade, how-

ever, then these seals must be cut.

(See Photo 19)

Photo 19

Photo 20

Step 20

Re-install the mag roller assembly gear

end first with the guide plate spring fac-

ing toward the slot. Snap it into position.

Then lay thermal roller down flat.

(See Photo 20)

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

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