Rob Cosman Hand Cut Dovetails.pdf

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Rob Cosmanb
TECHNIQUEBOOK
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A11rights resewed.No part of this book may be reproduced
or transmittedin anyform or by any means,electronic or
mechanical,
includingphotocopyng, recording,or byany
rnJormahon storageandrefrleval system.Mthoul wntten
permission
ftom RobCosman.
02008 AvsRlcANCnarrsl,nN Punucenous
Box 3260,Grand Bay,New Brunswic( Canada E5K4V5
1-877-967-5966
rsBN 978-0,9809412-0-3
Visit wr.rw.robcosman.
com
Photography by Kim Hilchie
Bookdesign by John Hoffrnann
www.r0bc0sman.c0m
Hand-Cut
Dovetails
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TABLEOF CONTENTS
4
DEDICATION
5
PREFACE
6
SECTION1 TOOLS FOR THE TRADE
12
SECTION2 STOCK PREPARATION
15
SECTION3 THE MARKING GAUGE
21
SECTION4 LAY OUT
28
SECTION5 DOVETAIL SAWING
33
SECTION6 THE FRET sAW
36
SECTION7 SPLITTING KNIFE LINES
40
SECTIONBCHISELING
45
SECTION9 TRANSCRIBING THE TAILS
50
SECTION1O SAWTNGPINS
55
SECTION11 CHISELING THE PIN WASTE
51
SECTION12PRE-ASSEMBLY CHECK
53
SECTION 13ASSEMBLY
59
SECTION14TROUBLESHOOTING
TheTailBoard
ThePinBoard
The Joint
Hand-Cut
Dovetaih
www.I0Dc0sman.c0m
ROB(OSMAN 3
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I owemy mosthumbiegatitude to the giverof all talent.OftenasI cutinto woodI amhum-
bledatthebeautythatisoursto enjoy.
in thisfieldis largelytheresultof anencouraging andlovingwife,Kimberleyhas
alwaysbeensupportiveof my endeavors
My success
andthefirstto jumpin andhelp.Thisbookwas
madepossibleby the manyhourssheput forth.In addition to helpingme shehasraisedand
educatedour ten children.Trulya remarkablewomary wife andmother.
I alsoowea debtof gratitudeto both Kim'sandmy parentsthat amongmanythingstaught
usthevalueof hardwork.Into the livesof the fortunate enterveryspecialpeople.Formethis
wasDr.DaleNish.Earlyrn my careerDalerecognizedmy abilityand providedmewith every
opportunity to expandmy experienceanddevelopmy skll. He opened doorsthatwouldnot
haveotherwisebeenopened.Dalehasspenthiscareerdiscovering
talentandgivingthose
individualsthe opportunityto displayit to thewoodworking world.I would alsolike to thank
themanywoodworkingstudents/friends
to meet,teachand
be{riendaroundthe world.Finallymy childreryamost cherishedblessing
thatI have hadthepleasure
in my life.
Family First!
Rob Cosman
Hand-Cut
Dovetails
4 ] ROBIOSMAN
www.robcosman.com
I
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PREFACE
I havebeenworkingwood sincemyearlychildhood.On mymotherssidemygrand{ather
and
greatgrandfatherwereboth carpenters.
I knewthembothandhadtheopportunity
to work
with"Gramp".My father wasanindustrialartsteacher
fumedcarpenter
sowoodworkingwas
definitely
in myblood.Duringmy boyhoodI wasalwaysbuildingsomething,
fromboatsto
gunhandles andIromgo-carts
to woodenbowls.Not onlywasI fascinated
withwoodbutmy
questfor perfectionnearlydrovemy fathercrazy.
Duringmy earlyyearsof professional
furniturebuildingI workedhardto master theartof
dovetailing.
As astudentandteachlngassistant
to thewood shopto
practice cuttingarowof dovetailseachmomingbeforeclass,OnceI mastered
atBYU,I usedmyaccess
theprocessmy
nextquest wasspeed.
to spendsome timewith mastersLike
Tage FridandAlanPeters.Theirinputto my careerwasbothpriceless andinspiring.
I hadtheincredibleopportunity
It is
because
of thisI nowfeelit bothanhonoranda dutyto passonwhat I knowandhelpkeep
the traditionalive.TothisendI haveproduced
threedovetailvideos,written thisbookand
continue
to traveltheworldteaching
thosewantingto learn.Sawcutto sawcutjoinery ismy
motto,straight
fromthesawandwithoutatestfit.\A,hi1e
somescom,hundredshavegone on
to doit anddoit extremelywe1l.
I continue
to buildfuiniturefor my ever-expanding
familyand with no endin sightI am
thrilledattheprospect.To
teachandworkwoodforalivingis bothanhonorandprMlege.
Hand-(ut
Dovetails
www.r0DC0sman.c0m
ROB
COSMAN 5
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