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Rob
Cosmanb
TECHNIQUEBOOK
A11rights resewed.No part
of this book may be reproduced
or transmittedin anyform
or by any means,electronic
or
mechanical,
includingphotocopyng,
recording,or byany
rnJormahon
storageandrefrleval
system.Mthoul wntten
permission
ftom RobCosman.
02008 AvsRlcANCnarrsl,nN
Punucenous
Box
3260,Grand Bay,New Brunswic(
Canada E5K4V5
1-877-967-5966
rsBN
978-0,9809412-0-3
Visit wr.rw.robcosman.
com
Photography
by Kim Hilchie
Bookdesign
by
John
Hoffrnann
www.r0bc0sman.c0m
Hand-Cut
Dovetails
TABLEOF
CONTENTS
4
DEDICATION
5
PREFACE
6
SECTION1 TOOLS FOR
THE TRADE
12
SECTION2 STOCK PREPARATION
15
SECTION3 THE MARKING
GAUGE
21
SECTION4 LAY
OUT
28
SECTION5 DOVETAIL
SAWING
33
SECTION6 THE FRET
sAW
36
SECTION7 SPLITTING
KNIFE LINES
40
SECTIONBCHISELING
45
SECTION9 TRANSCRIBING
THE TAILS
50
SECTION1O
SAWTNGPINS
55
SECTION11 CHISELING
THE PIN WASTE
51
SECTION12PRE-ASSEMBLY
CHECK
53
SECTION
13ASSEMBLY
59
SECTION14TROUBLESHOOTING
TheTailBoard
ThePinBoard
The
Joint
Hand-Cut
Dovetaih
www.I0Dc0sman.c0m
ROB(OSMAN
3
I owemy mosthumbiegatitude to the
giverof all talent.OftenasI cutinto woodI amhum-
bledatthebeautythatisoursto enjoy.
in thisfieldis largelytheresultof anencouraging
andlovingwife,Kimberleyhas
alwaysbeensupportiveof my endeavors
My success
andthefirstto
jumpin andhelp.Thisbookwas
madepossibleby the manyhourssheput forth.In addition
to helpingme shehasraisedand
educatedour ten children.Trulya remarkablewomary
wife andmother.
I alsoowea debtof gratitudeto both Kim'sandmy
parentsthat amongmanythingstaught
usthevalueof hardwork.Into the livesof the fortunate
enterveryspecialpeople.Formethis
wasDr.DaleNish.Earlyrn my careerDalerecognizedmy abilityand
providedmewith every
opportunity
to expandmy experienceanddevelopmy skll. He opened
doorsthatwouldnot
haveotherwisebeenopened.Dalehasspenthiscareerdiscovering
talentandgivingthose
individualsthe opportunityto displayit to thewoodworking
world.I would alsolike to thank
themanywoodworkingstudents/friends
to meet,teachand
be{riendaroundthe world.Finallymy childreryamost
cherishedblessing
thatI have
hadthepleasure
in my life.
Family
First!
Rob
Cosman
Hand-Cut
Dovetails
4 ] ROBIOSMAN
www.robcosman.com
I
PREFACE
I havebeenworkingwood
sincemyearlychildhood.On mymotherssidemygrand{ather
and
greatgrandfatherwereboth
carpenters.
I knewthembothandhadtheopportunity
to work
with"Gramp".My father
wasanindustrialartsteacher
fumedcarpenter
sowoodworkingwas
definitely
in myblood.Duringmy boyhoodI wasalwaysbuildingsomething,
fromboatsto
gunhandles
andIromgo-carts
to woodenbowls.Not onlywasI fascinated
withwoodbutmy
questfor
perfectionnearlydrovemy fathercrazy.
Duringmy
earlyyearsof professional
furniturebuildingI workedhardto master
theartof
dovetailing.
As
astudentandteachlngassistant
to thewood
shopto
practice
cuttingarowof dovetailseachmomingbeforeclass,OnceI mastered
atBYU,I usedmyaccess
theprocessmy
nextquest
wasspeed.
to spendsome
timewith mastersLike
Tage
FridandAlanPeters.Theirinputto my careerwasbothpriceless
andinspiring.
I hadtheincredibleopportunity
It is
because
of thisI nowfeelit bothanhonoranda dutyto passonwhat
I knowandhelpkeep
the
traditionalive.TothisendI haveproduced
threedovetailvideos,written
thisbookand
continue
to traveltheworldteaching
thosewantingto learn.Sawcutto sawcutjoinery
ismy
motto,straight
fromthesawandwithoutatestfit.\A,hi1e
somescom,hundredshavegone
on
to doit anddoit extremelywe1l.
I
continue
to buildfuiniturefor my ever-expanding
familyand
with no endin sightI am
thrilledattheprospect.To
teachandworkwoodforalivingis
bothanhonorandprMlege.
Hand-(ut
Dovetails
www.r0DC0sman.c0m
ROB
COSMAN 5
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