DSG.pdf
(
7328 KB
)
Pobierz
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.01//EN" "http://www.w3.org/TR/html4/strict.dtd">
6-Speed Automatic Transmission
09G/09M
Design and Function
Self-Study Program
Course Number 851503
Volkswagen of America, Inc.
Service Training
Printed in U.S.A.
Printed 04/05
Course Number 851503
©2005 Volkswagen of America, Inc.
All rights reserved. Information contained
in this manual is based on the latest
information available at the time of printing and
is subject to the copyright and other intellectual
property rights of Volkswagen of America, Inc.,
its affiliated companies and its licensors.
All rights are reserved to make changes at any
time without notice. No part of this document
may be reproduced, stored in a retrieval
system, or transmitted in any form or by any
means, electronic, mechanical, photocopying,
recording or otherwise, nor may these
materials be modified or reposted to other
sites without the prior expressed written
permission of the publisher.
All requests for permission to copy and
redistribute information should be referred to
Volkswagen of America, Inc.
Always check Technical Bulletins and the latest
electronic service repair information that may
supersede any information included in this
booklet.
Trademarks: All brand names and product
names used in this manual are trade names,
service marks, trademarks, or registered
trademarks; and are the property of their
respective owners.
Table of Contents
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6-Speed Automatic Transmission 09G/09M
Selector Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Selector Lever Positions and Operation, Selector Lever Design in
2004 Golf, Selector Lever Design in 2004 Eurovan, Ignition Key
Removal Lock in 2004 Golf, Ignition Key Removal Lock in 2004
Eurovan
Transmission Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Transmission Section 09G, Transmission Section 09G - Schematic,
Planetary Gear/Shifting Elements, Torque Converter, Torque
Converter Lock-Up Clutch, ATF Supply/Lubrication, Section -
Automatic Transmission, Park Lock, Hydraulic Control, Torque Flow
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Example: 2004 Golf
Transmission Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Transmission Control Module (TCM) J217, Dynamic Shifting
Program DSP, Sport Mode “S , Emergency Running Mode,
Towing, Starter Interlock, Back-up Light, Sensors, Actuators,
Solenoid Valves, Electrical Pressure Control Valves, 2004 Golf
Functional Diagram, 2004 EuroVan Functional Diagram, 2004 Golf
CAN Databus Connections
Self-Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Diagnostic
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Special Tools
Glossary
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Te r m s
Knowledge Assessment
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
New!
The Self-Study Program provides you with information
regarding designs and functions.
Important/Note!
The Self-Study Program is not a Repair Manual!
For maintenance and repair work, always refer to the
current technical literature.
i
ii
Introduction
6-Speed Automatic Transmission
09G/09M
The Japanese automatic transmission
manufacturer AISIN Co., LTD is the
developer and manufacturer of the 09G
transmission. Volkswagen engineers
developed the transmission in conjunction
with Aisin and adapted it to Volkswagen
vehicles.
The 09G/09M 6-speed automatic
transmission is installed in the following
Volkswagen vehicles:
Designation
Maximum Torque Transfer
Vehicles
09G
09G
09M
184 lbs-ft (250 Nm)
184 lbs-ft (250 Nm)
332 lbs-ft (450 Nm)
2005 Jetta/New Beetle
2006 Passat
2006 Passat
The transmission is adapted for use with
different engines and vehicles by varying:
• The number of disc pairs for clutches
and brakes
• The adaptation of the ATF pressure on
the clutches and brakes
• The configuration of gear pairs,
planetary gear sets (e. g. four instead of
three planetary gears), shafts and
bearings
• The reinforcement of housing
components
• The ratio of the final drive and the
intermediate drive
• The size of the torque converter
• The torque converter characteristic
curve of the torque boost (conversion
factor or conversion boost)
• The selector lever
• The ignition key removal lock
1
Plik z chomika:
luki2-82
Inne pliki z tego folderu:
demo_left.pdf
(456 KB)
automotivetransmissions_fundamentalsselectiondesignandaplication.pdf
(41864 KB)
Vw010[1].JPG
(3477 KB)
elementyasb.jpg
(101 KB)
ZFAudiProgram.pdf
(170 KB)
Inne foldery tego chomika:
Audi
RENAULT
skoda
VW
Zgłoś jeśli
naruszono regulamin